Flat top crane

Flat-top crane has no traditional tower top structure, and the boom is directly connected to the slewing platform in a flat shape. It has a large lifting height, lifting weight and working radius, flexible slewing, and can operate 360°. It has complete safety devices, a user-friendly operating interface, and convenient maintenance. With these advantages, it is widely used in construction, port loading and unloading and other fields, and is a powerful equipment for efficiently completing large projects.

Category: Flat top crane
Key word: Flat top crane

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Product features:

1. Structural features

Flat-top shape:

Without the tower top structure of traditional tower cranes, its boom is directly connected to the slewing platform, making the top of the crane flat. This structure enables the crane to have better spatial adaptability when working in a group of towers or passing through obstacles, effectively avoiding collisions with other cranes or protruding parts of buildings.

Boom connection method:

The boom is generally connected by plug-in or pin-type, which is easy to install and disassemble. This connection method enhances the stability of the boom and reduces the safety hazards caused by loose connections.

Modular design:

Many flat-top cranes adopt modular design concepts, and the connection between components is simpler and standardized, which is convenient for transportation and on-site assembly, especially for projects that require frequent transfer of work sites.

2. Performance advantages

Good lifting performance:

It has a large lifting height and lifting weight, which can meet the lifting needs of heavy objects in engineering projects such as high-rise buildings and large bridges. Its lifting mechanism is usually equipped with high-performance motors and reducers, and the lifting speed can be adjusted according to actual operation requirements, with high work efficiency.

Flexible rotation:

The slewing bearing device adopts advanced technology, which enables the crane to achieve 360° flexible rotation. The rotation speed is stable and can be precisely controlled, which is convenient for adjusting the hoisting position in a small space.

Large working radius:

The crane arm is long, and through the pitch operation of the crane arm and the amplitude change of the trolley, it can cover a large working radius range and can effectively serve a large area of ​​construction sites.

3. Safety performance

Complete safety devices:

Equipped with a variety of safety protection devices such as lifting weight limiter, lifting torque limiter, height limiter, amplitude limiter, and slewing limiter. These devices can monitor the working status of the crane in real time. When there are dangerous situations such as overload and overlimit, they will automatically sound an alarm and stop the corresponding dangerous actions to ensure the safety of the operation.

High stability:

The design takes into account the stability under various working conditions. Through reasonable counterweight setting, structural optimization of the crane arm, and reinforcement of the chassis, it is ensured that the crane will not tip over when lifting heavy objects. Even in complex working environments and adverse weather conditions, it can maintain good stability.

4. Convenience of operation and maintenance

Humanized operation:

The operating interface in the cab is reasonably designed, and the layout of various control buttons and handles conforms to ergonomic principles, which is convenient for operators to operate. At the same time, it is equipped with an advanced monitoring system that can display the working parameters and status of the crane in real time, allowing operators to see it at a glance.

Convenient maintenance:

Due to its relatively simple structure and easy access to parts, daily maintenance and overhaul work is more convenient. For example, the inspection and repair of key components such as the crane arm and slewing mechanism do not require a complicated disassembly process, reducing maintenance costs and downtime.

Application:

Flat head cranes are widely used in the construction field. In the construction of high-rise buildings in cities, by virtue of large lifting heights and lifting weights, building materials are lifted to designated floors to accelerate the construction process. In large-scale bridge projects, it is responsible for erecting bridge prefabricated parts and accurately positioning and installing them. Port terminals can efficiently load and unload containers and other goods to improve throughput efficiency. When building large industrial plants, it lifts large steel structure parts to quickly complete the main construction of the plant. Because of its large working radius, flexible rotation, convenient operation and maintenance and other characteristics, it meets the needs of various complex operations and has become an indispensable equipment for many large-scale projects.

SHANDONG SOAO HEAVY INDUSTRY CO.,LTD.

Product advantage

Precision lifting

Advanced lifting, luffing and slewing mechanisms, combined with a high-precision control system, enable accurate lifting operations.

Security protection

Equipped with lifting weight limiter, lifting torque limiter, height limiter, amplitude limiter, rotary limiter and other safety devices.

Lntelligent control

Support remote control function, the operator can operate through wireless remote control equipment in a safe position away from the tower crane

Modular design

Adopting a modular design concept, the components are connected simply and reliably, making it easy to transport and install on site.

Maintainability

The layout of each component is reasonable, making it easy to repair and maintain. Key components are standardized in design, with strong versatility.

Efficient working speed

It has a large working range, can cover a wide construction area, and has excellent lifting capacity to meet the needs of construction projects of different scales.

Environmental adaptation

For different climates and geographical environments, it is specially designed and optimized to operate stably in a variety of harsh environments.

Security monitoring

Equipped with an advanced safety system, the tower crane operation data is monitored in real time through sensors, cameras, and other equipment.

SHANDONG SOAO HEAVY INDUSTRY CO.,LTD.

Company Advanced

Industry experience

With years of experience, we have amassed a deep technical foundation and expertise, enabling us to better meet our customers' needs.

After-sales guarantee

A well-developed global spare parts supply network ensures fast delivery of common spare parts and reduces equipment downtime.

Customized service

We can provide our customers with comprehensive customization services, customized according to their specific needs, and on-site technology.

Training support

It can be conducted at the customer's site or at the company's training center to provide excavator operator training to customers.

Perfect quality control

Strict quality control, such as finished product inspection and on-site material inspection, ensures reliable product quality.

Innovation R & D

Focusing on R & D innovation, the team members have extensive industry experience and cutting-edge technical knowledge.

SHANDONG SOAO HEAVY INDUSTRY CO,.LTD.

Direct Luffing

This series of tower cranes features a direct connection between the boom and the balance arm, ensuring efficient force transmission. The trolley luffing mechanism enhances operational flexibility, while the design allows for quick and convenient installation. Ideal for modern construction projects, these cranes combine innovative engineering with ease of use to meet various lifting demands effectively.

SHANDONG SOAO HEAVY INDUSTRY CO,.LTD.

Elegant Efficiency"

 

This equipment is characterized by its elegant and modern appearance, combining aesthetics with functionality. Its compact and well-designed structure ensures optimal use of space while maintaining a robust and reliable build. The lightweight design enhances portability and ease of handling, making it suitable for various applications. Additionally, the small wheel pressure minimizes ground impact, ensuring stability and reducing wear on surfaces. These features make it an excellent choice for efficient and practical operations.

SHANDONG SOAO HEAVY INDUSTRY CO,.LTD.

Space Optimized

This equipment is designed to maximize efficiency with its small occupation space, making it ideal for confined or limited work areas. Despite its compact size above the track surface, it offers a large working range, ensuring versatility in various operations. The thoughtful design allows for sufficient utilization of the site space, enabling smooth and efficient workflows. Its ability to balance compactness with extensive functionality makes it a practical solution for maximizing productivity in restricted environments.

SHANDONG SOAO HEAVY INDUSTRY CO,.LTD.

Effortless Efficiency

This equipment is designed for simple installation and maintenance, reducing the time and effort required for setup and upkeep. With low maintenance costs, it ensures long-term efficiency and cost-effectiveness, making it an economical choice for businesses. The system operates quietly, minimizing noise pollution and creating a more comfortable working environment. Its stable operation ensures reliable performance over time, reducing the likelihood of downtime and enhancing productivity. These features combine to save both time and effort, allowing operators to focus on their tasks with confidence and ease.

FAQ

Yes, the lifting height of a tower crane can be adjusted by adding standard sections. Standard sections are components of the tower crane’s tower body. For each additional standard section added, the lifting height of the tower crane will increase correspondingly. However, when adding standard sections, factors such as the stability and load-bearing capacity of the tower crane need to be considered.
Our tower cranes are equipped with a variety of safety protection devices, such as lifting weight limiters, lifting torque limiters, height limiters, amplitude limiters, slewing limiters, etc. These devices can monitor the running status of the tower crane in real time. Once there is an abnormal situation, such as overload, super high, and super amplitude, the protection mechanism will be triggered immediately to stop the relevant actions of the tower crane and prevent accidents. 
For different severe weather conditions, our tower cranes have been specially designed and optimized. For example, in strong wind weather, the structural design of the tower crane can withstand a certain level of wind, and it is also equipped with a windproof device; in high temperature areas, it is equipped with an efficient heat dissipation system to ensure that the engine, electrical equipment and hydraulic system can dissipate heat normally in high temperature environments; in cold areas, cold-resistant materials and heating devices are used to prevent metal structures from becoming brittle due to low temperatures, while ensuring the start-up performance and operation stability of the equipment6
Some high-end tower cranes are equipped with advanced safety monitoring systems. Through devices such as sensors and cameras, real-time monitoring of the operating data and working environment of tower cranes is carried out, and information is fed back to the operation room and remote management platform. Managers can grasp the equipment status in time and prevent potential safety hazards in advance.
The operation of the tower crane requires certain professional knowledge and skills, so it must be operated by personnel who have undergone professional training and obtained corresponding qualification certificates. However, our tower crane operation room is designed to comply with ergonomic principles, with a reasonable layout of the operating handle and buttons, which is easy to operate. At the same time, it is equipped with a high definition display screen, which displays the operating parameters and working status of the equipment in real time, so that the operator can accurately grasp the operation of the tower crane 6.
Our tower crane adopts modular design and standardized components, and the layout of each component is reasonable, which is convenient for overhaul and maintenance. The key components are universal, and the replacement of accessories is convenient. At the same time, the equipment is equipped with a complete lubrication system and fault diagnosis system, which can automatically lubricate regularly, quickly locate the fault point, and reduce maintenance costs and downtime6.
Yes, our manufacturer will provide customers with comprehensive operation training to ensure that operators are familiar with the operation process and safety precautions of tower cranes. In terms of after-sales service, we have a professional after-sales team that can provide customers with timely and efficient technical support and maintenance services. If there is a problem with the tower crane during use, we will respond and solve it as soon as possible.
The installation process of the tower crane is relatively complicated and requires professional installers and equipment to operate. However, our tower crane adopts a modular design concept, and the connection between the components is simple and reliable, which is convenient for transportation and on-site installation. During the installation process, the installation method and sequence can be flexibly selected according to the actual situation of the construction site. Generally speaking, it takes 3-5 days to install a tower crane. The specific time will also be affected by factors such as construction site conditions and tower crane models. 6.

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